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Mobility & TransportUnited StatesUpdated 27 Oct 2026

US EV Battery Recycling Market 2026: size, data and top companies

Redwood Materials says it recovers over 20 GWh of lithium-ion batteries a year, producing more than 60,000 tons of critical materials. On 20 August 2026 the US Department of Energy announced up to $500 million for seven battery and minerals projects, including two recyclers. The US also imposed a one-year black mass export ban from 27 August 2026.

Region
United States
Evidence
9 sourced figures from 3 sources
Last checked
27 Oct 2026

20GWh per year (over)

Lithium-ion batteries recovered by Redwood Materials each year

60,000tons per year (more than)

Redwood Materials says it produces more than 60,000 tons of critical materials a year.

95% recovery (more than)

Redwood Materials says it recovers more than 95% of critical materials (lithium, nickel, cobalt and copper) from products.

500million USD (up to)

The US Department of Energy announced up to $500 million for seven critical-mineral processing and recycling projects in August 2026.

Illustrative

Why this market is moving now

  • DOE announced up to $500 million for seven critical-mineral and battery projects in August 2026, including recyclers Nth Cycle and Princeton NuEnergy.
  • A one-year ban on black mass exports began on 27 August 2026, which keeps shredded battery material in the US.

Key figures

Each figure names the source it came from. Open the source list below to read the quoted line.

FigureValueYearSource
Redwood Materials says it recovers over 20 GWh of lithium-ion batteries each year.20 GWh per year (over)2026Redwood Materials
Redwood Materials says it produces more than 60,000 tons of critical materials a year.60,000 tons per year (more than)2026Redwood Materials
Redwood Materials says it recovers more than 95% of critical materials (lithium, nickel, cobalt and copper) from products.95 % recovery (more than)2026Redwood Materials
The US Department of Energy announced up to $500 million for seven critical-mineral processing and recycling projects in August 2026.500 million USD (up to)2026Waste Dive
Nth Cycle was awarded up to $100 million in the DOE's third battery grant round.100 million USD (up to)2026Waste Dive
Nth Cycle plans to refine up to 24,000 metric tons of black mass a year from end-of-life batteries and manufacturing scrap.24,000 metric tons of black mass per year (up to)2026Waste Dive
Princeton NuEnergy will receive up to $50 million to help build a battery-recycling demonstration facility in Georgia.50 million USD (up to)2026Waste Dive
The US administration imposed a one-year ban on exports of black mass that took effect on 27 August 2026.1 year export ban on black mass from 27 August 20262026Waste Dive
In November 2022 DOE announced nearly $74 million from the Bipartisan Infrastructure Law for 10 EV battery recycling and reuse projects.74 million USD (nearly), 10 projects2022U.S. Department of Energy

Sources and method

The figures on this page come from the public sources listed below. Read how we work.

  1. Redwood Materials: Redwood Materials | Domestic Supply Chain for Lithium-ion Batteries (2026)
    Quoted lines
    • Figure 1Redwood recovers over 20 GWh of lithium-ion batteries each year
    • Figure 2producing more than 60,000 tons of critical materials annually.
    • Figure 3We recover more than 95% of critical materials—lithium, nickel, cobalt, and copper—from products already out there.
  2. Waste Dive: Battery recycling projects among DOE's latest $500M grant funding round (2026-08-25)
    Quoted lines
    • Figure 4up to $500 million for projects meant to boost critical mineral processing and recycling capacity
    • Figure 5Nth Cycle, a critical minerals refining company, was awarded up to $100 million.
    • Figure 6up to 24,000 metric tons of black mass a year
    • Figure 7up to $50 million to help build a demonstration facility in Georgia.
    • Figure 8a one-year ban on the export of black mass.
  3. U.S. Department of Energy: Biden-Harris Administration Announces Nearly $74 Million To Advance Domestic Battery Recycling And Reuse, Strengthen Nation's Battery Supply Chain (2022-11-16)
    Quoted lines
    • Figure 9nearly $74 million in funding from President Biden's Bipartisan Infrastructure Law for 10 projects

Companies to watch

Redwood Materials

Says it recovers over 20 GWh of lithium-ion batteries each year.

Nth Cycle

Awarded up to $100 million by DOE to refine up to 24,000 metric tons of black mass a year.

Princeton NuEnergy

Awarded up to $50 million by DOE for a demonstration facility in Georgia.

What the full report covers

  1. 01Executive summary
    The answer in one page: size, direction and what moves it
  2. 02Market definition and scope
    What is in and out of the United States market
  3. 03Market size, 2021 to 2025
    Historical series and growth rates
  4. 04Outlook to 2031
    Base, low and high scenarios with stated assumptions
  5. 05Rules, policy and deadlines
    Regulation and programmes that change demand
  6. 06Drivers and barriers
    What accelerates or slows adoption, by customer segment
  7. 07Prices, costs and margins
    Unit economics where public data allows
  8. 08Competitive landscape
    8 to 12 company profiles with recent moves
  9. 09Opportunities and risks
    For new entrants, suppliers and investors
  10. 10Method and sources
    Every assumption and source, listed

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  • Method note and assumptions
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Frequently asked questions

How much battery capacity does Redwood Materials recycle?

Redwood Materials says it recovers over 20 GWh of lithium-ion batteries each year and produces more than 60,000 tons of critical materials annually.

How much recovery does Redwood claim?

Redwood says it recovers more than 95% of lithium, nickel, cobalt and copper from the products it processes.

What federal funding went to battery recycling in 2026?

DOE announced up to $500 million for seven projects in August 2026, including up to $100 million for Nth Cycle and up to $50 million for Princeton NuEnergy, per Waste Dive.

Is there a US ban on black mass exports?

Yes. Waste Dive reports the administration imposed a one-year ban on the export of black mass, effective 27 August 2026.

Who are the main US EV battery recyclers?

Examples include Redwood Materials, Nth Cycle and Princeton NuEnergy. Redwood states over 20 GWh of annual recovery.

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